Integrated Consultants, Inc. reverse engineered a damaged airplane bulkhead and delivered several replacement units.

ICI started with a damaged bulkhead and a number of conflicting and unorganized paper drawings. The bulkhead was reverse engineered into a 3D parametric model, and then this shape was compared to the supplied 2D prints. Inconsistencies were checked and resolved to create a final model of the desired part. This 3D file was used to create tool paths to run a CNC milling machine and produce the final parts.

The Reverie mega yacht, the 52nd largest private yacht in the world, underwent an extensive retrofit under Aereon Marine's care.

ICI took care of many different tasks for the retrofit.

A new, improved communications mast was designed and built. Deck cranes were analyzed to determine their weight ratings.

A new bridge with updated navigation instruments was designed and built. The entire yacht was modeled in 3D to aid in future work.

Aereon Marine's hinge supports watertight doors on the mega yacht Reverie.

ICI was given a broken hinge that had not been up to the task and has made significant improvements to the design.

Material choice has been improved and the link design has been changed for increased weight bearing capacity and slower wear.